Commercial Lighting
Commercial Lighting
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Stage Lighting Accessories

The "power center skeleton" of stage lights—the aluminum alloy die-cast core support base. As the core structural carrier of large-scale stage lights, this aluminum alloy die-casting process integrates grid reinforcement, modular interfaces, and ergonomic handles into a single component. It supports the stable coordination of the light source, drive, and cooling systems, ensuring optical precision in high-frequency vibration and heavy-load environments. Suitable for large-scale equipment such as moving head lights and cultural and tourism projectors, it provides an industrial-grade foundation for "zero-deviation" stage lighting output.

Product Features:

1. Lightweight, Strong Aluminum Base: A Balanced Approach to Load-Bearing and Weight Reduction
Material: Utilizes 6063-T6 aluminum alloy, boasting a density of only 2.7g/cm³ (60% lighter than steel) and a tensile strength of 240MPa, meeting the load-bearing requirements of stage lighting systems weighing 50-150kg.
Topology Optimization: Thickening in the load-bearing area is increased to 3mm, while thinning in the non-load-bearing area is reduced to 1.5mm, reducing overall weight by 22% and alleviating the load on lifting equipment.


2. Die-Casting Process Breakthrough: Integrated Molding of Complex Structures
Precision Die-Casting: Complex features such as ribs, mounting holes, and handles are die-cast in a single process, achieving dimensional tolerances within ±0.05mm. This eliminates joint gaps and improves structural reliability by 40%.
Improved Efficiency: Compared to CNC machining, molding cycle times are shortened by 70% and costs are reduced by 35%, overcoming the technical barriers of die-casting for deep cavities and multiple undercuts.

 

3. Structural Design: Industrial Aesthetics with Integrated Functionality
Grid Reinforcement System: A 3mm-pitch hexagonal grid increases structural rigidity by 55%, achieving deformation of less than 0.1mm under high-frequency stage vibration (≤80Hz), ensuring precise alignment of the optical module.
Modular Interface Matrix: Pre-installed M3/M5 screw holes and positioning slots allow for quick assembly of the light source, cooling, and control modules, increasing assembly efficiency by 60%.
Ergonomic Handles: Dual curved handles are die-cast integrally with the main unit, bearing a load capacity of up to 100kg, facilitating easy handling during installation and maintenance.


4. Performance Upgrade: Enhanced Heat Dissipation and Vibration Resistance
Natural Heat Dissipation Channels: Grid gaps create air convection channels, which, combined with the lamp's fan, reduce internal temperature rise by 18°C and extend the life of the driver module by 30%.
Vibration Cushioning Design: A 2mm vibration-damping groove on the bottom absorbs 60% of impact energy, protecting circuit connections and reducing the risk of failure.

 

5. Surface Protection: Suitable for Extreme Stage Environments
Hard Anodizing: 8-12μm oxide film, salt spray resistance tested for ≥500 hours, resists stage smoke and rain, and is suitable for outdoor performances.
Customized Labeling: Laser-etched product numbers and installation instructions enable traceability throughout the entire production and maintenance process.


6. Customizable Ecosystem: Full-Scenario Adaptation
Size Expansion: Supports customization of large lamp bases from 400 to 1200mm, covering diverse scenarios such as cultural and tourism projection and stage spotlighting.
Functional Expansion: Supports integration of wireless charging and sensor interfaces, enabling intelligent upgrades to stage lighting and increasing response speed by 25%.